Texas Sand & Gravel Plant

[vc_row css=".vc_custom_1747942857054{background-image: url(http://tcimfg.com/wp-content/uploads/2025/05/DJI_20250103103046_0035_D-scaled.jpg?id=9862) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Custom Sand & Gravel Plant [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] 500 TPH Performance [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION When Texas Aggregates needed to replace a worn-out sand and gravel plant, they partnered with their trusted dealer, Texas Bearing Company, and turned to TCI Manufacturing for a modern, high-performance solution. The result: a fully customized 500 TPH sand and gravel operation designed from the ground...

Illinois Modular Wash Plant

[vc_row css=".vc_custom_1726777493623{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/TCI-Manufacturing-Illinois-Modular-Wash-Plant.jpg?id=8659) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] TCI Modular Wash Plant [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Combining Durability and Flexibility [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION Our sand and gravel producer in Illinois needed the perfect balance between the durability of a stationary plant and the flexibility of a portable wash plant. To meet this need, TCI Manufacturing provided a TCI Modular Wash Plant, which offers the best of both worlds—durability, ease...

Wisconsin Radial Stacker

[vc_row css=".vc_custom_1726777636174{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/TCI-Manufacturing-Wisconsin-Radial-Stacker.jpg?id=8660) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] TCI 36' x 190' Radial Stacking Conveyor [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Heavy-Duty Storage Solution [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION When our Wisconsin customer needed a reliable and robust solution to store nearly 175,000 tons of sand, they turned to TCI Manufacturing. To meet this high-capacity requirement, we provided two of our TCI 36x190' Radial Stacking Conveyors, known for their durability and efficiency in...

Kansas Vibratory Feeder

[vc_row css=".vc_custom_1726777780929{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/TCI-Manufacturing-Kansas-Vibratory-Feeder.jpg?id=8661) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] TCI Vibratory Feeder [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Enhancing Material Feed Consistency [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION Our customer in Kansas City needed to upgrade their material handling system, specifically replacing two belt feeders that were no longer meeting the demands of their operation. To ensure a more robust and consistent feeding process for their secondary and tertiary systems, they turned to TCI Manufacturing...

Wisconsin Tripper Conveyor

[vc_row css=".vc_custom_1726777306241{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/TCI-Manufacturing-Wisconsin-Tripper-Conveyor.jpg?id=8657) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Wisconsin Tripper Conveyor [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Custom Tripper Conveyor System [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION When our Wisconsin customer sought a more efficient method for loading railroad ballast material into their customer's rail cars, they needed a solution that could handle large volumes quickly and with minimal labor. TCI Manufacturing provided the perfect answer: a custom-designed Tripper Conveyor system. This setup has...

Illinois River Barge-Loading Conveyor

[vc_row css=".vc_custom_1726760301339{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/Screenshot-2024-09-19-at-10.36.52 AM.png?id=8589) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Illinois River Barge-Loading Conveyor [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Barge-Loading Made Safe and Efficient [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION Loading barges efficiently and safely is crucial for any operation handling bulk materials. One of our recent projects exemplifies how TCI Manufacturing delivers on these requirements with a custom-built barge-loading conveyor system. Designed to handle large volumes with speed and precision, this 72"x343' conveyor meets...

Wisconsin Primary Dump Hopper & Custom Conveyors

[vc_row css=".vc_custom_1726672201790{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/Conveyors-vs-Haul-Trucks-Banner.jpg?id=8533) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Primary Dump Hopper & Custom Conveyors [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Custom Structure [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION n this video, we showcase our recent collaboration with a fantastic team in Milwaukee, who were faced with a complex material handling challenge. The task involved transporting 9″ minus limestone over a mile from the quarry pit to their processing plant. This distance presented logistical issues...

Conveyors vs Haul Trucks

[vc_row css=".vc_custom_1726671643963{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/Conveyors-vs-Haul-Trucks-Banner.jpg?id=8533) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Conveyors vs Haul Trucks [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Insights from Kelan Moylan, VP of Sales [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1723818686232{padding-top: 20px !important;padding-bottom: 40px !important;}"][vc_column_text css_animation="none" css=""]In this insightful video, Kelan Moylan, TCI Manufacturing’s Vice President of Sales, delves into the compelling advantages of opting for TCI Conveyors over traditional trucks for material handling in industrial operations. Moylan highlights the top five benefits that conveyors offer that can...

Tennessee Limestone Quarry

[vc_row css=".vc_custom_1726671132125{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/Tennessee-Limestone-Quarry-Banner.jpg?id=8531) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Tri-County Stone Limestone Quarry [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Custom Structure [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION At a busy Tennessee limestone quarry, the challenge of transporting material from the primary site, which was located across a road, required a sophisticated and reliable solution. This setup needed to ensure the efficient transfer of large volumes of material while maintaining steady, uninterrupted production. TCI Manufacturing stepped...

Michigan Custom Structure

[vc_row css=".vc_custom_1726670782368{background-image: url(https://tcimfg.com/wp-content/uploads/2024/09/Michigan-Custom-Structure-Banner.jpg?id=8529) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}" el_class="page-banner"][vc_column width="1/6"][/vc_column][vc_column width="2/3"][vc_column_text css_animation="none" css=""] Mid-Michigan Material Sand & Gravel Spread [/vc_column_text][/vc_column][vc_column width="1/6"][/vc_column][/vc_row][vc_row el_class="portfolio-sec-1 section-grid"][vc_column][vc_column_text css_animation="none" css=""] Custom Structure [/vc_column_text][vc_empty_space height="50px"][vc_row_inner el_class="portfolio-inner-grid"][vc_column_inner width="1/2" css=".vc_custom_1722451084667{padding-bottom: 25px !important;}"][vc_column_text css_animation="none" css=""] PROJECT DESCRIPTION With their business experiencing rapid growth, our Michigan customer needed a significant upgrade to their Sand and Gravel operation. The objective was clear: to meet the increasing demand for construction aggregate material at precise specifications while boosting production volume. TCI Manufacturing stepped in to design and...