WASHING SOLUTIONS
Aggregate producers, sand and gravel operations, and quarry managers know that a load only ships once it meets spec. TCI Manufacturing builds aggregate washing equipment for Indiana companies engineered around that reality, designed to strip out silt, clay, and excess fines so material leaves the yard ready to use rather than getting flagged for rework.
WASH PLANTS
TCI’s wash plants offer customizable configurations, letting an Indiana operation select its own screen and screw setup or run the TCI Sand Screw option, so the plant matches the material on site instead of forcing the material to fit a fixed plant design.
MATERIAL WASHERS
TCI’s material washers are built for thorough cleaning and effective separation of fine materials, giving Indiana producers a consistent, premium quality output rather than a wash step that only partially clears contamination.
UNIQUE FEATURES
TCI’s aggregate washing equipment helps Indiana operators by including triple deck screens, twin sand screws, hydraulic run-on style lifting legs, reversing cross conveyors, and cleaning mechanisms built for the kind of daily abrasive wear an Indiana wash operation puts on equipment.
Portable Wash Plants
TCI’s portable wash plants are engineered for portability and efficiency, giving Indiana operations running multiple pits or shifting seasonal sites a washing setup that relocates with the work instead of anchoring production to one location.
Fine Material Washers
TCI Fine Material Washers for Indiana companies, built around the TCI Sand Screw, are engineered to handle three functions of passing, washing, and classification in a single pass so fine material comes out clean, correctly sized, and ready to stockpile rather than needing a separate handling step for each stage.
Why the classification and dewatering steps matter for Indiana producers:
- Correctly classified sand meets the gradation specs that concrete and asphalt producers require before they’ll accept a load
- Dewatering gets material stockpile-ready faster, cutting down on wet, unusable product sitting idle
- Consistent fine material output reduces the rejected-load costs that come from off-spec sand
- A single-pass system means less rehandling compared to washing, classifying, and dewatering as separate operations
Fine Material Washers
TCI Fine Material Washers for Indiana companies, built around the TCI Sand Screw, are engineered to handle three functions of passing, washing, and classification in a single pass so fine material comes out clean, correctly sized, and ready to stockpile rather than needing a separate handling step for each stage.
Why the classification and dewatering steps matter for Indiana producers:
- Correctly classified sand meets the gradation specs that concrete and asphalt producers require before they’ll accept a load
- Dewatering gets material stockpile-ready faster, cutting down on wet, unusable product sitting idle
- Consistent fine material output reduces the rejected-load costs that come from off-spec sand
- A single-pass system means less rehandling compared to washing, classifying, and dewatering as separate operations
Coarse Material Washer
TCI Coarse Material Washers for Indiana companies are built to clean and wash coarse materials such as gravel, crushed stone, and ore, clearing the surface coatings and embedded debris that a simple rinse won’t remove.
Log Washers
TCI Log Washers are engineered for the tough job of scrubbing rock and removing clay and other stubborn contaminants that cling to aggregate through mechanical agitation rather than water alone.
Where log washers earn their place in an Indiana operation:
- Much of Indiana’s sand and gravel comes from glacial outwash deposits, which often carry more embedded clay and silt than deposits in other regions
- Heavier contamination needs mechanical scrubbing, not just a rinse cycle, to actually separate clay from the aggregate surface
- Removing that contamination upfront protects the wash plant’s downstream screens and washers from excess clay buildup
- Cleaner input at this stage reduces the load on fine material washers further down the line
Log Washers
TCI Log Washers are engineered for the tough job of scrubbing rock and removing clay and other stubborn contaminants that cling to aggregate through mechanical agitation rather than water alone.
Where log washers earn their place in an Indiana operation:
- Much of Indiana’s sand and gravel comes from glacial outwash deposits, which often carry more embedded clay and silt than deposits in other regions
- Heavier contamination needs mechanical scrubbing, not just a rinse cycle, to actually separate clay from the aggregate surface
- Removing that contamination upfront protects the wash plant’s downstream screens and washers from excess clay buildup
- Cleaner input at this stage reduces the load on fine material washers further down the line
Contact Us
Contact TCI Manufacturing to build the right aggregate washing equipment for your Indiana operation, whether you’re adding a wash plant to an existing line or planning a new one from the ground up.
