Tennessee Wash Screen Structure

A Custom Solution for a Safer and More Efficient Operation

PROJECT DESCRIPTION

When a Tennessee customer faced significant safety risks due to a dilapidated structure supporting their 8×20 incline wash screen, they turned to TCI Manufacturing for help. The challenge was clear: design a new structure that not only fit within the existing footprint but also improved safety and efficiency. It was crucial to provide a solution that would enhance the overall stability and reliability of their operation while minimizing downtime during the transition.

The Challenge

The aging structure posed safety hazards, creating an urgent need for a replacement that could withstand the daily demands of the quarry. The customer needed a solution that would work within the space constraints of their current setup while accommodating the existing 8×20 incline wash screen. Additionally, the new design had to integrate seamlessly with the rest of the plant’s infrastructure, providing not only a safer environment but also boosting operational efficiency. The customer was also looking for a durable, long-lasting structure that would reduce maintenance requirements and ensure consistent performance

The Solution: Engineered and Galvanized for Durability

TCI designed, built, and galvanized a custom structure that met the customer’s specific needs. Key aspects of the project included:

Custom Fit for Existing Footprint: The new structure was engineered to perfectly fit within the existing space, minimizing downtime during installation.
Enhanced Safety: The new design eliminated the safety risks posed by the old structure, providing a stable and durable solution.
Galvanized Finish: The entire structure was galvanized to withstand harsh conditions and ensure long-lasting performance.